Precision-Engineered Automotive & EV Integrated Manufacturing Solutions

We seamlessly integrate advanced plastic injection and metal stamping to deliver lightweight, high-strength solutions for EV battery housings, sensor enclosures, and chassis brackets. By overcoming extreme temperature fluctuations and severe vibration challenges, our IATF 16949-certified facility ensures exceptional dimensional stability and electrical safety for complex automotive environments. We guarantee long-term reliability through rigorous quality control and specialized high-performance material processing.

Integrated Assembly: Seamless plastic and metal integration.Thermal Resistance: Withstanding extreme automotive heat environments.Vibration Control: Exceptional stability for complex conditions.Electrical Safety: Reliable insulation for EV batteries.Request DFM Evaluation

IATF16949 Certified

±0.02mm Precision Tolerances

1M+ Monthly Capacity

100% Quality Inspected

VISUAL EXCELLENCE

Precision Integrated Plastics & Metals for Next-Gen Vehicles

Engineered manufacturing solutions for the electric vehicle and automotive ecosystem. We deliver integrated plastic injection and metal stamping components that balance extreme structural strength, rigorous thermal management, and significant lightweighting. From critical battery enclosures to high-fidelity ADAS sensor housings, our components ensure dimensional stability and long-term reliability under the most demanding dynamic loads.

CABIN AESTHETICS & ERGONOMICS

Interior Components

Class-A Surface FinishLow-VOC PolymersMulti-Shot OvermoldingNVH ReductionThin-Wall Molding

Engineered cabin modules balancing structural integrity with premium Class-A surface aesthetics for passenger comfort and interface integration. These parts demand precise dimensional stability to ensure seamless assembly and minimize squeak and rattle phenomena in electric vehicles.

Key Parts

Instrument panel carriers, Center console structural bases, Door trim framework, Display screen bezels

MaterialsPC/ABS, PP, ABSRequirementsHigh impact resistance, low VOC emissions

AERODYNAMIC & PROTECTIVE SYSTEMS

Exterior Parts

Molded-in-Color (MIC)Extreme UV StabilityImpact-Resistant GeometriesTight Tolerance AlignmentWeather Sealing Integration

Aerodynamic and protective exterior modules designed to withstand harsh environmental conditions, impact forces, and prolonged UV exposure. Manufacturing emphasizes tight tolerances for flush panel alignment and flawless paint-ready or molded-in-color finishes.

Key Parts

Sensor integrated grille panels, Mirror housing assemblies, Charging port covers, Lighting module bezels

MaterialsASA, PC, Glass-filled NylonRequirementsUV stability, extreme weatherability

CHASSIS & POWERTRAIN INTEGRITY

Structural Components

High-Speed Progressive StampingMetal-to-Plastic ConversionHigh-Tensile Steel ProcessingOvermolded Metal InsertsFatigue Resistant Engineering

High-strength integrated metal and plastic assemblies critical for EV chassis support, powertrain mounting, and overall vehicle lightweighting initiatives. These components require superior mechanical properties to absorb vibration and distribute dynamic loads safely.

Key Parts

Stamped metal chassis brackets, Overmolded motor mounting brackets, Battery tray reinforcement beams, Suspension cross-member inserts

MaterialsHigh-strength steel, Aluminum, PA66+GF30RequirementsFatigue resistance, high tensile strength

HIGH-VOLTAGE & SENSOR PROTECTION

Electrical Housings

EMI/RFI ShieldingIP67/IP69K Sealing GeometriesUL94 V-0 Flame RetardancyPrecision Insert MoldingThermal Dissipation Structures

Specialized enclosures safeguarding sensitive EV battery management systems, ADAS sensors, and high-voltage electronics from moisture, dust, and thermal stress. Production integrates advanced sealing geometries and EMI shielding features to ensure uninterrupted electrical performance.

Key Parts

Battery management system enclosures, ADAS radar and camera housings, High-voltage junction box covers, Inverter cooling jackets

MaterialsFlame retardant PC, PBT, Die-cast aluminumRequirementsUL94 V-0 flammability, IP67/IP69K sealing

KINETIC & THERMAL MANAGEMENT

Functional Sub-Assemblies

Micro-Stamping PrecisionWear-Resistant PolymersExtreme Temperature CyclingFluid-Handling TolerancesAutomated Assembly Ready

Complex kinetic and fluid-handling integrated units that drive active vehicle mechanisms and electric vehicle thermal management systems. Precision manufacturing ensures reliable continuous operation under varying pressure and extreme temperature cycling.

Key Parts

Active grille shutter mechanisms, Coolant distribution valve housings, HVAC air door actuators, Electronic parking brake gearings

MaterialsPOM, PPS, PTFE-lubricated polymersRequirementsWear resistance, high continuous use temperature

Don’t see your specific component here? From complex interior trims to rugged structural parts, we provide custom mold development and production for any automotive geometry. Send us your CAD files for a professional DFM review and a production-ready quote.

Request DFM EvaluationAccess Product DatabaseProduction-Ready Components

Integrated Production Processes for Automotive & EV

Leverage our specialized expertise in advanced thermoplastic and sheet metal processing. We deliver scalable manufacturing solutions engineered to meet the rigorous structural, thermal, and lightweighting demands of modern mobility systems. Select a core capability below to explore our tailored services.

Precision Injection Molding for Automotive & EV

Engineered thermoplastic solutions for battery insulation, sensor enclosures, and interior modules, ensuring structural integrity, lightweighting, and high thermal resistance.

Insert molding integrationHigh-temperature resinsClass-A surface finishingView More

High-Strength Metal Stamping for EV Structures

Precision progressive die stamping for chassis brackets and structural assemblies, optimized to withstand severe vibrations and dynamic loads in automotive environments.

Progressive die formingHigh-strength alloysVibration-resistant structuresView MoreADVANCED RESIN MATRIX

Materials & Engineering Expertise

We work with a wide range of engineering-grade materials including high-temperature polymers, structural composites, and advanced alloys optimized for EV and automotive applications.

• Structural & High-Strength Materials

  Engineered to endure dynamic mechanical loads and severe crash test requirements, these materials provide exceptional tensile strength, fatigue resistance, and impact absorption critical for EV chassis and powertrain integrity.

  Key Materials

  High-Strength Steel (HSS), Aluminum Alloys (6061/7075), PA66 GF30-50, Carbon Fiber Reinforced Polymers (CFRP)

• Aesthetic & Surface Materials

  Formulated to achieve flawless Class-A surface finishes, these polymers deliver superior dimensional stability, scratch resistance, and long-term UV weathering protection for premium interior consoles and exterior aerodynamic modules.

  Key Materials

  PC/ABS, PMMA (Acrylic), ASA, High-Gloss ABS, Optical Polycarbonate (PC)

• Heat-Resistant & Electrical Materials

  Specialized for high-voltage EV architectures, these flame-retardant polymers and high-conductivity alloys ensure exceptional dielectric insulation, continuous high-temperature operational stability, and strict UL94 V-0 flammability compliance.

  Key Materials

  Flame-Retardant PC (FR-PC), PBT, Polyphenylene Sulfide (PPS), Liquid Crystal Polymer (LCP), Beryllium Copper

• Lightweight & Cost-Efficient Materials

  Optimized for massive vehicle weight reduction and manufacturing scalability, these materials replace heavy legacy assemblies to extend EV battery range while maintaining essential mechanical properties and production cost efficiency.

  Key Materials

  Polypropylene (PP), Talc-Filled PP, Magnesium Alloys, Thermoplastic Elastomers (TPE/TPV), Glass-Mat Thermoplastics (GMT)

Require a specialized polymer blend not listed above? Kravzik processes a vast spectrum of engineering-grade resins, advanced composites, and custom color-matched compounds to meet exact OEM specifications. Consult with our material experts to identify the optimal resin for your specific application, or explore our complete database.

Request DFM EvaluationExplore All MaterialsWhy Choose Us

Why Industry Leaders Choose Kravzik?

Delivering uncompromising precision, accelerated speed-to-market, and fully integrated manufacturing solutions for the most demanding technical applications.

• Accelerated NPI & Rapid Turnaround

  We compress your development cycles. By integrating agile manufacturing processes with advanced in-house capabilities, we deliver functional, test-ready components in days—helping you hit tight launch deadlines without sacrificing quality.

• Production-Grade Precision & QA

  Quality is non-negotiable for medical, aviation, and advanced robotics applications. We achieve strict dimensional tolerances backed by comprehensive in-house metrology, including CMM vision systems, complete FAI reporting, and ISO-compliant workflows.

• Proactive DFM & Cost Optimization

  We don’t just execute prints; we optimize them. Our engineering team provides rigorous Design for Manufacturability (DFM) reviews upfront. By identifying potential defects early, we significantly reduce tooling risks and overall unit costs.

• Seamless Scalability & IP Protection

  Grow your volume seamlessly without switching suppliers. We transition your projects from low-volume prototypes to high-yield mass production under one roof. All proprietary CAD designs are strictly protected under legally binding NDAs.

SERVICES LIBRARY

Explore Other Industrial Manufacturing Services Available

Medical

Repeated steam sterilization destroyed legacy surgical grips. Our PPSU and silicone overmolding survived over 500 autoclave cycles flawlessly.

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Defense

Tactical environments require extreme durability and performance under harsh conditions. We integrate precision stamping and molding for mission-ready component reliability.

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Telecommunications

Critical network hardware requires effective thermal management and signal shielding. We provide integrated metal stamping and molding for durable infrastructure.

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Home Appliances

Assembly cycle times dropped by 22 percent. Integrated stamping and injection molding guarantee a zero-gap cosmetic fit.

Learn MoreRequest DFM EvaluationAccess Industry DatabaseTECHNICAL REFERENCE

Frequently Asked Questions

Answers to common questions regarding precision, tooling, materials, and our integrated molding capabilities.

Yes, our facility operates under strict IATF 16949 quality management standards. We implement rigorous APQP and control plans to ensure defect-free manufacturing for highly regulated automotive and e-mobility supply chains.

We utilize advanced mold flow analysis, precision CNC tooling, and automated visual inspections. This guarantees dimensional stability up to ±0.02mm, preventing assembly issues and squeak-and-rattle defects in demanding EV environments.

We specialize in precision insert molding, seamlessly combining stamped metal structural strength with lightweight thermoplastic insulation. This hybrid manufacturing approach reduces secondary assembly costs while improving overall component reliability.

We process high-performance engineering polymers like PBT, PPS, and glass-filled PA66, alongside flame-retardant PC/ABS. These advanced materials provide exceptional thermal resistance, UL94 V-0 compliance, and continuous operational safety.

Absolutely. We provide comprehensive Level 1 through Level 5 Production Part Approval Process (PPAP) documentation, including FMEA, dimensional layouts, and material certifications to ensure complete compliance with Tier-1 OEM requirements.

We engineer high-strength aluminum stamping and specialized glass-filled polymer alternatives to replace heavy steel assemblies. This maintains crash test integrity and vibration resistance while significantly reducing weight to maximize battery range.

Through concurrent engineering and rapid DFM optimization, we typically reduce mold development time by 30%. Production-ready automotive tooling is generally completed within 4 to 6 weeks, depending on part complexity.

We manufacture specialized enclosures utilizing precise injection molding combined with custom stamped metal shields. This guarantees robust structural integrity, IP69K environmental sealing, and complete electromagnetic interference protection for critical sensors.

Still have questions?

Our engineering team loves solving complex problems. Chat with us or send your drawing for a review.

Request DFM Evaluation